Automated Pressure Controller/Calibrator 
for Low Differential Pressure Around Atmosphere

By
DH Instruments, Inc.

There are many requirements for pressure measurement in ranges of less than 1 kPa to 15 kPa above and below atmosphere.  The calibration support of instruments in this range presents special challenges in the areas both of pressure measurement and control. DH Instruments, Inc. has developed a new pressure controller/calibrator to address the need for a low gauge pressure transfer standard.

 

Figure 1. PPC2+ BG0002 TM (top) with thermally isolated volume accessory (bottom)

The instrument exploits recent developments in Paroscientific Digiquartz® quartz crystal pressure transducers.  A new Digiquartz® Model 202BG provides enhanced performance over the range of – 15 to + 15 kPa. 

A new fundamental standard developed by DH Instruments, Inc. to cover low gauge and absolute pressure is used to calibrate the reference pressure transducer.  The standard, called a force balanced piston gauge (FPG8601TM), is fully automated and has an estimated measurement uncertainty (k=2) of ± (0.02 Pa + 30 ppm of reading).  The standard’s range and uncertainty are included in
the scope of DHI’s calibration laboratory A2LA accreditation.

Combining the precision and stability of the quartz crystal resonator transducer with the FPG8601 calibration capability gives the PPC2+ BG0002 one year estimated measurement uncertainty (k=2) of better than + 0.01% of span for the each of the three ranges, ± 5, 10 and 15 kPa (± 20, 40, 60 “H2O).  Figure 2 provides a plot of as left errors of a low pressure controller’s three ranges relative to the force balanced piston gauge.

Figure 2. As left errors of PPC2+ BG0002’s three ranges relative to FPG8601

The low pressure calibrator’s pressure control system operates on the positive shut-off pressure control principle used in other DHI pressure controller/calibrators. Measures taken to optimize positive shut-off pressure control for very low pressure operation allow pressures to be set with control precision up to 0.001% of the active range so that the contribution of control precision to the uncertainty in the pressure controller’s delivered pressure is negligible.  The typical time to set and stabilize a pressure is 30 seconds.

The new low pressure controller/calibrator has been used in both calibration laboratories and production transmitter characterization.  Figure 3 is an error plot for a two cycle calibration of an industrial pressure transmitter in the range of +5 kPa (+20 "H2O).  Note that the test repeatability, including repeatability of the transmitter, is within ± 0.4Pa (0.0015 “H2O) for all data points which is 40 ppm of the transmitter range and 20 ppm of the controller range.  The test was fully automated using DHI COMPASS® calibration assistance software and completed about 10 minutes.

Figure 3. Pressure transmitter errors relative to PPC2+ BG0002

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Author:   This article was submitted by DH Instruments.
DH Instruments
4765 East Beautiful Lane
Phoenix, AZ   85044-5318 USA
Tel: (602) 431-9100